Duerkopp Adler 1225/5 Betriebsanleitung

1225/5Single-head se wing unit for serging andoverlocking for trou sers with knee li ningOperating InstructionsInstallation InstructionsServic Instruc

3.3 Program stopFor an immediate stop in case of operating errors, needle breakageetc. the safety system of the 1225/5 provides the following measures

4. Operation of the sewing machine head4.1 General notesThe operation of the sewing machine head (needle insertion, threading of needle thread and hoo

4.2 Recommended threadsNeedle system: B27Recommendedneedle size: Nm 80 for very thin materialNm 90 for thin materialNm 100 for medium-weight material

4.3 Removing / Putting on the fabric sliding sheetThe fabric sliding sheet 2 is held in the gap of the table top by themagnets 1. The edge guide 3 is

4.4 Setting the differential feedBy the differentials the behaviour of the feed-dogs can be altered.Permanent differentialThe left lever 2 (seen from

5. Operation of the sewing unit5.1 Fusing station5.1.1 Inserting adhesive tape–Remove the right supporting disk by pulling the handle 1 strongly.–Inse

5.1.3 Fusing of knee lining and front trousersCaution: Risk of burn!Do not touch the area around the fusing station.The lower stamp is very hot.To avo

5.1.4 Cleaning the stampCaution: Risk of burn!Clean the stamp only when it is cold.–Throw toggle switch 1.The lower stamp 2 moves upwards.–Clean the s

5.2 Foot switch machine sequenceIn some of the seam programs the foot switch serves for releasingvarious functions.The foot switch is equipped with tw

3) The trousers part is sewn.4) As soon as the workpiece has left the light barrier,the seam isfinished and both stamps 6 lower.5) The contour guide m

5.4 Adjusting the edge guideThe height-adjustable edge guide ensures a precise positioning of thetrousers part in front of the sewing head. The height

5.5 Adjusting the blowing air for the nozzles in the table topThe blast nozzles 1 in the table top support the precise stacking of theworkpieces.–Set

5.6 StackerThe finished workpieces are stacked on the throw-over stacker 2.The stacked and clamped workpieces can be removed by actuating the foot swi

6. Operation of the control6.1 Operator terminalFor the input and output of data an operator terminal with an LCDdisplay and function keys is used.Dis

6.2 User interface6.2.1 Menu structure of the sewing and setting programsSwitch on main switchMain screen toCall up sewing programs Menu selection Ke

Calling up sewing programs–Switch the main switch on.The control initializes.The seam program previously used is loaded.–Press one of the keys “1, 2,

6.3 Seam programsDesignation of the individual seams:1 = hem2 = waistband3 = fly seam or seat seam4 = crotch seam5 = side seam6 = crotch seam from the

The sewing unit 1225/5 is delivered with 8 standard seam programs:Program Description001 Crotch seam (4) from the waistband002 Side seam (5) from the

6.4 Adjusting the controlThe parameter values are altered in the individual parameter menus.–Press key “P”.–Select the menu item.–Select the parameter

Adjusting the holding stampVia this parameter the holding stamp is adjusted.Parameter 15: Time when the stamp lowers.Setting range: 0 …20Parameter 16:

ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in

Altering the swivelling deviceVia this parameter the swivelling device is adjusted.Parameter 62: Number of stitches when the blade extends.Setting ran

6.4.2 Altering the global parametersParameter 45: Number of stitches until the table blowing is switched onInput: 0 …200Parameter 46: Duration of the

6.4.3 Input - Output testVia the input - output test the different input and output elements canbe checked.Input test–Press key “P”.–Press key “8”.–Ac

6.4.4 Creation of seam programsNoteBefore a new seam program can be created or an existing one can bedeleted, the global parameter “56” has to be set

6.4.5 Deleting a seam program–Press key “P”.–Press key “9”.–Press key “F2”.The display indicates:DELETE?–Press key “F2” anew.The program is deleted.–P

17. Error messagesIn case of an error in the control system or in the machine programcorresponding error messages are indicated in the display.Display

8. USB stick8.1 General notesThe USB stick 1 serves for storing and transferring of the sewing unitsoftware.By means of the USB stick program and para

8.4 USB functionsThe following functions can be carried out with a USB stick:1) Storing and loading of global parametersFile extension = *. PARParamet

If different program or parameter files are stored, the control allocatesa new name each.Example:Storing of different parameter data1st file 0100DATA.

8.4.1 Storing data on the USB stick–Enter parameter.Example: 510–Press key “E”The cursor flashes.–Press key “F2”.The file name chosen by the control a

General safety instructionsThe non-observance of the following safety instructions can causebodily injuries or damages to the machine. 1. The machine

8.4.3 Data comparison–Enter parameter.Example: 512–Press key “E”.The file name chosen by the control appears.Example0100DATA.PAR–Press key “E”.The mes

8.4.5 Loading software version from the USB stick–Enter parameter 523.–Press key “E”.The cursor flashes.–Press key “F2”.The name of the first file sto

8.5 Removing the USB stick–Switch the main switch off.–Pull the USB stick 1 out of the slot of the Efka control.381

9. Maintenance9.1 Cleaning and checkingCaution: Risk of injury !Switch the main switch off.The maintenance of the sewing unit must only be carried out

Maintenance work Explanation Operatingto be done hoursPneumatic system- Check the water level in thepressure regulator 3- Clean the filter insert 4R-

9.2 Oil lubricationCaution: Risk of injury !Oil may cause skin eruption.Avoid a longer contact with the skin.Wash yourself thoroughly after a contact.

Note:42

In dex Page:Part 2: Assembly in structions cl. 1225/51. Sco pe of de li very ... 32. Ge ne ral no tes ..

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21. Sco pe of de li veryThe scope of delivery depends on your order.The sewing units consists of:–1 Sewing machine head (as per order)–2 Thread reel h

Index Page:Preface and general safety instructionsTeil 1: Operating instructions cl. 1225/51. Description of product1.1 Description of proper use ...

3. In stal ling the se wing unit3.1 Trans port pro tec tionsBefore the installation of the sewing unit all transport protections haveto be removed.Tra

3.2 Setting the working heightThe working height is adjustable between 850 and 1200 mm(measured up to the top edge of the table top).–Loosen screws 1

63.3 Mounting the thre ad reel hol der–Insert thread reel holder 1 in retainer 2.–Tighten the thread reel holder with the two screws 3.3.4 Aligning th

3.5 Connecting the foot pe dal–Position the foot pedal 1 within easy reach.–Make plug connection 2.3.6 Mounting and aligning the stacker–Approach the

3.7 Alig ning the ma te ri al traysThe material trays 2 and 3 have been lowered for transportation.–Loosen screws 4 at the spars 1.–Draw the material

4. Elec tri cal con nec ti onATTENTION !Any work on the electrical equipment of the sewing unit must only becarried out by electricians or correspondi

5. Pneu ma tic con nec ti onFor the operation of the pneumatic components the sewing unit has tobe provided with anhydrous compressed air.ATTENTION!Fo

6. Put ting into ope ra ti on6.1 Se wing testAfter completion of the installation work a sewing test should be made.–Plug in the mains plug.Caution: R

Index Page:Part 3: Service instructions class 1225/51. General notes ... 32. Brief instructions for the

Index Page:6.4.4 Creation of seam programs ... 296.4.5 Altering seam programs ( Changing / Completing the sequenc

31. General notesThe service instructions on hand describe the adjustment of thesingle-head overlock unit 1225/5.The manual consists of:·Brief instruc

2. Brief instructions for the sewing head2.1 Adjusting the height of the needle barCaution: Risk of injury!Switch the main switch off.Check and adjust

2.2 Adjusting the hook2.2.1 Distance between left hook and needleCaution: Risk of injury!Switch the main switch off.Check and adjust hook only with th

Adjustment in sewing directionStandard checkingThe distance between hook tip 6 and needle 7 should amount to0.0 - 0.05 mm.–Turn handwheel in direction

2.2.2 Distance between right hook and needleCaution: Risk of injury!Switch the main switch off.Check and adjust the hook only with the sewing unit swi

Adjustment in sewing directionStandard checkingWhen the right hook crosses the left hook, the distance “A” shouldamount to 0.5 mm and the distance “B”

2.3 Adjusting the needle protection2.3.1 Hind needle protectionCaution: Risk of injury!Switch the main switch off.Check and adjust the needle protecti

2.3.2 Front needle protectionCaution: Risk of injury!Switch the main switch off.Check and adjust the needle protection only with the sewing unitswitch

2.4 Adjusting the feed-dog2.4.1 Feed-dog positionCaution: Risk of injury!Switch the main switch off.Check and adjust the feed-dog position only with t

11. Description of product1.1 Description of proper useThe 1225/5 is a sewing unit which can properly be used for sewinglight to medium-weight materia

2.4.2 Feed-dog heightCaution: Risk of injury!Switch the main switch off.Check and adjust the feed-dog height only with the sewing unitswitched off.Sta

2.5 Presser foot2.5.1 Presser foot lift head EX5204Caution: Risk of injury!Switch the main switch off.Check and adjust the presser foot lift only with

2.5.2 Presser foot lift head S52Caution: Risk of injury!Switch the main switch off.Check and adjust the presser foot lift only with the sewing unitswi

2.5.3 Presser footCaution: Risk of injury!Switch the main switch off.Check and adjust the presser foot only with the sewing unit switchedoff.Standard

2.6 Upper and lower knife 2.6.1 Exchanging and adjusting the upper knifeHead EX 5205-22/233-6KS Head S52 134B Caution: Risk of injury!Switch the main

2.6.2 Changing and adjusting the lower knifeHead EX 5205-22/233-6KS Head S52 134B Caution: Risk of injury!Switch the main switch off.Exchange and adju

2.7 Thread regulation of overlock hookCaution: Risk of injury!Switch the main switch off.Check and adjust the thread regulation only with the sewing u

3. Adjusting the sewing unit3.1 Adjusting the light barrierCaution: Risk of injury!The adjustment of the light barrier is done with the sewing unitswi

3.2 Setting the seam widthCaution: Risk of injury!Switch the main switch off.Set the stop for the sewing width only with the sewing unit switched off.

3.3 Adjusting the swivelling deviceCaution: Risk of injury!Switch the main switch off.Adjust the swivelling device only with the sewing unit switched

–Vertical cutter with suction for overlocking and serging in oneoperation–Chain separator with suction, programmable–Adjustable blowing nozzles in the

3.4 Direct sewing drive3.4.1 Setting the referenceCaution: Risk of injury!Switch the main switch off.Check and adjust the hook setting only with the s

4. Oil lubricationCaution: Risk of injury !Oil can cause skin eruption.Avoid a longer contact with the skin.Wash yourself thoroughly after a contact.A

5. MaintenanceCaution: Risk of injury !Switch the main switch off.The maintenance of the sewing unit must only be done with themachine switched off.Th

152. Optional equipmentSee annex3. Switching on - Switching off - Program stop3.1 Switching on–Switch on main switch 1 (turn in clockwise direction).T