Duerkopp Adler 211 Betriebsanleitung

510CNC automat for bartacking seamsand short seamsOperating InstructionsInstallation InstructionsService InstructionsPostfach 17 03 51, D-33703 Bielef

6.1 Technical data of the subclassesSubclass: -211 -212 -213Stitch type: 301 301 301Hook type: oscillating hookNeedle system: DPx5 (134) DPx17 (135x17

13. Numbering of menu itemsParameter English (displayed on the screen) English (meaning)0off/aoff/a1on/bon/bD01yesyesD02nonoD03canccancelD04 okOKQ01?

Parameter English (displayed on the screen) English (meaning)T1.3.6.8 output alloc.output allocationT1.3.6.9 l.ta cfslong ta clamp foot solenoidT1.4 t

Parameter English (displayed on the screen) English (meaning)T4.1.7 append stitchappend stitchT4.1.8 parameterparameterT4.1.8.1 std.rpmstandard speedT

Parameter English (displayed on the screen) English (meaning)W05 EMERGENCY-OFFEMERGENCY-OFFW06 SERIOUS ERRORSERIOUS ERRORW07 NOTENOTEW08 INTERNAL ERRO

17. Operating7.1 Threading needle threadCaution: Danger of injury !Switch off main switch !Thread the needle thread only when the automatic bartackeri

7.2 Adjust needle thread tensionPretension 3With open main tension2aminorresidual stress of the needle threadis required. The residual stress is produ

7.4 Adjust thread regulatorCaution: Danger of injury !Switch off main switch !Adjust thread regulator only when the automatic bartackeris switched off

7.5 Wind on bobbin thread–Put bobbin on bobbin winder 4.–Pull thread through guide 2 and around tension 1.–Wind thread counter-clockwise around the co

7.6 Change hook thread bobbinCaution: Danger of injury !Switch off main switch !Change hook thread bobbin only when automatic bartackeris switched off

7.7 Adjust bobbin thread tensionCaution: Danger of injury !Switch off main switch !Adjust bobbin thread tension only when the automatic bartackeris sw

7.8 Change needleCaution: Danger of injury !Switch off main switch !Change needle only when the automatic bartacker is switched off.–Loosen screw 1.–P

8. Operating the control of cl. 5108.1 The control panelFor the input and output of data a control panel with an LCD displayand function keys is used.

Function key FunctionIf no text field is activated:Change between the lines of the menus.The selected line is displayed white on black.If a text field

SummaryOperating InstructionsInstallation InstructionsService InstructionsInterconnection-diagram9890 510001 B

8.2 User interface8.2.1 Structure of menuSwitch onmain switchKey FService modeCode 1Sewing modeKey ESC Key ESCKey FKey P Code 1KeyProgramming mode ESC

Recall technician mode–Switch on main switch.The control is initialized.The sewing mode menu appears on the display.–Press key “ F ”.–Enter Code 1 (se

8.3.2 Selection of a parameterSome parameters offer a selection of non-modifiable adjustments.–Select the desired line with the parameter to be altere

8.4 Seam patternsThree different seam pattern types are available for the automaticbartacker 510:·Specified standard seam patterns (Type 1) (see chapt

8.5 Main menu8.5.1 Seam pattern operationThe parameters for the individual seam patterns are arranged in themain menu.The seam patterns can be altered

SubmenuBehind this symbol there is a submenu.Number of stitchesVia this menu line the number of stitches is indicated (cannot bemodified).When selecti

Submenu seam pattern offsetIn this menu to it is possible to change the seam pattern position inX-/Y-direction.When switching to this menu, the clampi

Winding thread on to a bobbin:With pedal–Step pedal forwards (step 2).The sewing motor starts.–Step pedal backwards.The sewing motor stops.Via control

Submenu counter of daily number of pieces or counter of capacityOFFAlternative display of counter of daily number of pieces or counter ofcapacity.Both

8.5.2 Programming modeUnder this menu item the parameters for programming of seampatterns are arranged.With the help of the parameters shape, length,

ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in

Submenu seam pattern offsetSelect the present menu to shift the seam pattern offset inX-/Y-direction.Display: present X-/Y- offset valueNumber of stit

8.5.3 Seam pattern sequences8.5.3.1 Switching the sequence programming mode on or offChangeover from the seam pattern operation to the seam patternseq

Skipping from seam pattern sequence operation to seam patternoperation–Actuate the function key “S” while the main menu is beingdisplayed in order to

Menu items in the main menu of the seam pattern sequenceSequenceSelection of the seam pattern sequence.Input: 1 (2 … 25, if available)Sequence success

8.5.3.2 Sequence programming modeIn this menu item individual seam patterns are combined to retrievableseam pattern sequences.Totally 25 independent s

8.5.4 Technician modeIn the technician mode the following menus are included:Machine configurationsmachine configuser config.service functionsfree con

Free contoursmachine configoperat.config.test functionsfree contoursmemory dongleWith the automatic bartacker 510 up to nine freely defined seamcontou

Recall technician mode–Switch on main switch.The control is initialized.The main menu appears.–Press function key “F” in the main menu.The screen for

8.5.4.1 Machine configurationparametersoft startsew. equipmenttimesParameterIn this submenu different machine parameters can be set.Soft startIn this

Submenu machine parameterscut.rpmmax.rpmstop pos.sew.st.pt.softstartsew. equipment–Select desired parameter with the keys “ñ”or“ò”.The symbol of the s

General safety instructionsThe non-observance of the following safety instructions can causebodily injuries or damages to the machine. 1. The machin

ReferencingIn this menu point the referencing mode of the step motor after thesewing process can be configurated.Input: 0 = no referencing1 = referenc

Submenu sewing equipmentIn this submenu adjustments for the sewing equipment can be made.w.clamp f.open dimensnumberlengthwidthlaserl.NoteThe entry of

Clamping foot Max. Dim. X x Y Inner frame Descriptionnumber tack size [mm] rectangular(X x Y) [mm] Inner frame1 19.0 x 3.5 20.0 x 4.5 yes Straight bar

Submenu Configurationhand switch:offel.thr.wiper:off_/-clamp: offlaser light: offthr. burner offopt. sign.assignment inputFurther optional equipments

Testing mode with the control panel BF3–Actuate the keys “OK” + “F”: clamp 1 will be lowered–Actuate the “OK” key: clamp 2 will be lowered–Actuate the

Submenu TimesThe submenu times is only displayed, when the corresponding optionsare activated or the seam patterntoring switch of the clamping foot is

The menu items t5 - t9 will appear, only if the option “thread burner” isactivated under menu machine/equipment/configuration.Time to preheat the burn

8.5.4.2 User configurationsIn this menu operation-specific adjustments are made.languagesewing modemanual keysparam.modforced stpattern lockingsequenc

Operating mode push button (optional)Selection of the push button mode.This menu item is only available if the “hand switch” option in the menuconfigu

Lock seam patternIn this submenu individual seam patterns can be released or lockedfor selection in the sewing mode.lock allunlock allononononononNote

Index Page:Preface and general safety hintsPart 1: Operating Instructions cl. 5101. Description of product ...

Lock sequencesIn this submenu individual sequences can be released or locked forselection in the sewing mode.The menu item is only displayed, if more

8.5.4.3 Service functionsThe service functions allow the quick verification of all hardwarecomponents.NoteThe service menu can also be reached directl

DAC IIImultitest180°-disceventsDAC IIIINITIn this menu are indicated the different parameters of the control unit.Initializationmultitest180°-disceven

MultitestSelection of the submenu of Multitestoutput testinput testauto input tstmotor teststep.motor tstRAM testEEPROM testPWM-output test–Select des

Output testWith this test function the function of the output elements is checked.–Start the test function with the key “OK”.–Select desired output el

PWM Output testThis test function checks the function of the magnets.–Start the test function by actuating the “OK”key.–Select the desired output elem

Input testWith this test function the input element to be tested is selected.ATTENTION !The input elements have been carefully adjusted in the factory

Auto-Input testWith this test function the function of the input elements is checked.ATTENTION !The input elements have been carefully adjusted in the

Sewing motor testWith this test function the sewing motor can be checked.–Start test function with the key “OK”.–Start motor with the key “ñ”.–Alter s

Step motor testWith this test function the step motors and the pertaining referenceswitches can be checked.ATTENTION risk of breakage !Before the test

Index Page:8.5.3 Seam pattern sequences ... 298.5.3.1 Switching the sequence programming mode on/off ...

RAM testWith this test function the static memory (SRAM and program datamemory) is checked.–Start test function with the key “OK”.The display shows th

EEPROM testThis test function checks the read memory (ROM) of themicro-processor.–Start test function with the key “OK”.The display shows the followin

60EventsIn case of failure the menu can give important hints regarding thecause of the malfunction.event memorylatest eventsEvent memory(example)In th

DAC IIISelection of the submenu for the display of the DAC III parameters.(example)TemperatureHere the current inside temperature of the control unit

Initialization (Init)The selection of the submenu for the initialization of the event memoryand the permanent data.event memoryvariants + sequencesmac

8.5.4.4 Free contoursmachineuserservicefree contoursmemory dongleWith the automatic bartacker 510 up to nine freely defined seamcontours can be create

Determining the seam pattern coordinatesWhen creating a seam contour every individual stitch has to be enteredin the control indicating its position i

Create seam patternIn this menu the X- and Y-coordinates are entered for every individualstitch.add stitchparameter/endNoteIn order to enter stitch op

Submenu parameterSelection of the submenu for entering the seam pattern parametersstd. rpmorig. xorig. yendStd. rpm:Standard speedInput: 100 … 2700 rp

Change seam patternstitch coordindel.st.add st.append stitchparametersno.stitchno.st.av.Stitch coordinatesSelection of the submenu for altering the st

11. Description of productThe Dürkopp Adler 510 is a CNC automate for bartacking seams andshort seams. The available standard bartacks are size-adjust

–Select desired stitch with the “ñ”or“ò”keys.–Select stitch with the key “OK”.The submenu for altering a stitch coordinate appears.If a stitch has a s

Note:The stitch operation entered will be executed after the stitch.Number ofoperation Description Comment0 No stitch operation1 Intermediate thread c

Copy seam patterndesignchangedeletecopyno.stitchno.st.av.–Select the menu item"copy “ with the “ñ “or“ò “keys.–Actuate the „OK “key.–Select the d

8.5.4.5 Memory donglemachineuserservicefree contoursmemory dongleBy using the functions of this submenu, data can be transferred fromthe machine to th

Displaying the dongle contentsBoot dongleIf a boot dongle is inserted, information concerning the machineprogram will be displayed.classsubclassversio

Display of the memorized free seam contours(example)If no seam pattern program or free seam contour is memorized, „—“ willappear, otherwise the corres

ContentsVia this menu item the contents of a memory dongle connected to thecontrol unit can be displayed.Free seam contours completelyVia this menu it

Memorizing data on the dongleHere program data (seam pattern programs and sequences) andmachine parameters or all free seam contours can be saved from

A window to confirm the selection will appear.–Actuate the“ï “ key (no), in order to cancel the transaction or the“ð “ key (yes), in order to start th

Error messagesNumber Name Possible cause Elimination4301Dongle missing No dongle insertedInsert dongle into control unit4302Dongle empty No data memor

2. Description of proper useClass 510 is an automatic bartacker determined for processing light tomedium-weight material, i.e. fabrics made of textile

8.6 Error messagesIn case of a fault in the control system or in the seam pattern programthe display shows a corresponding symbol and a fault number.W

8.6.2 Application messagesPicto- Description Category Reaction / TroubleshootinggramCapacity counter is “zero” Hint· Clamping foot can only belowered

Picto- Description Category Reaction / Troubleshootinggramseam patternexceeds the worksurface opening ofthe clamping foot inX-directionWarning· No sew

8.6.3 Machine faults (DAC III)Error- Description Possible cause Troubleshootingcode1051 Sewing motor timeout - Cable to sewing motor- reference s

Error- Description Possible cause Troubleshootingcode2201 Step motor Y-AxisTimeout Referencing- Cable to reference switch faulty- Reference switc

Error- Description Possible cause Troubleshootingcode33013320-33223330-3332334033413350-3351335333603361340034013403Error controlprocedure / Testpr

Error- Description Possible cause Troubleshootingcode3423 Timeout burner heater The sewing procedure isdue to error interrupted The burner heater w

Error- Description Possible cause Troubleshootingcode5804 Free seam patterns: Wrong checksum - NV-SRAM faulty- Failure- Check via Multitest, check

Error- Description Possible cause Troubleshootingcode7701 Error Protocol Internal error - Switch the sewing machine off and on again- Software upd

9. SewingOperating and function sequence when sewing:Sewing operation Operation/ ExplanationBefore the sewingstartStarting position - Pedal in resting

174. Optional equipmentThe following optional equipment is available for the automaticbartacker 510:Order No. Optional equipmentsee Spare Parts List S

10. Maintenance10.1 Cleaning and checkingCaution: Danger of injury !Switch off main switch.The maintenance of the automatic bartacker must only be car

10.2 Oil lubricationCaution: Danger of injury !Oil can cause skin eruption.Avoid a longer contact with the skin.Wash yourself thoroughly after a conta

11. Standard seam patternsBartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY142162,01,2242102,01,2342162,51,

Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY9562433largestraightbartack10 64 24 3 311 21 6 2,5 4, 812

Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY17 21 10 0 1, 218 25 10 0 1, 219 27 25 0 3rectilinearstrai

931Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY25 48 4 20 5Longitudi-nalbartack26 56 4 20 527 18 0 20

Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XYcircularbartack 33 76 12 12 9stitchedeyelet 34 101 outer Ø

Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY41 42 7 10 1142 57 7 10 11D-bartack43 42 7 10 1144 57 7 10

Bartack No. Stitch diagram Number of Sewing dimensions Clamping foottype stitches (mm) No.XY49 44 12 10 13Tri-bartack50 44 12 10 1396

12. Clamping feetClamping foot numberDimensions X x Y [mm]Inner frame,rectangularSpecified standardseam pattern numberAllowedstandard seampatternsDesc