Duerkopp Adler FLP Series Additional guide Wartungshandbuch

281Operating Manual

Safety instructionsOperating manual 281 Version 06.0 - 05/20138Examples of the layout of the safety instructions in the text:Type and source of the da

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 93 Performance description3.1 FeaturesThe Dürkopp Adler 281 is a single-needle doub

Performance descriptionOperating manual 281 Version 06.0 - 05/2013103.4 Technical dataNoise emissionWorkplace-specific emission value as per DIN EN IS

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 113.5 Additional equipmentAdditional equipmentMaterial number 281-140342-02281-1603

Performance descriptionOperating manual 281 Version 06.0 - 05/201312Compensating hinged foot for edge stitching, 0.8 mm to the left of the needle0204

Performance descriptionOperating manual 281 Version 06.0 - 05/2013 13FramesFrame incl. 1060x500 mm table plate with a pedal and drawerMG53 400454xxxFr

Performance descriptionOperating manual 281 Version 06.0 - 05/201314

Device descriptionOperating manual 281 Version 06.0 - 05/2013 154 Device descriptionFigure 1: Complete overview(1) - Control panel(2) - Preliminary te

Device descriptionOperating manual 281 Version 06.0 - 05/201316

OperationOperating manual 281 Version 06.0 - 05/2013 175 Operation5.1 Switching the power supply on and off The controller is underneath the table pla

All rights reserved.Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without th

OperationOperating manual 281 Version 06.0 - 05/2013185.2 Inserting and replacing the needleSequenceAfter changing to a needle of a different size, ad

OperationOperating manual 281 Version 06.0 - 05/2013 19Figure 3: Inserting and replacing the needle1. Turn the handwheel until the needle bar (1) reac

OperationOperating manual 281 Version 06.0 - 05/2013205.3 Threading in the needle threadFigure 4: Thread guide on the unwinding bracket1. Fit the thre

OperationOperating manual 281 Version 06.0 - 05/2013 21Figure 5: Threading procedure for needle thread - part 13. Insert the thread from top to bottom

OperationOperating manual 281 Version 06.0 - 05/201322Figure 6: Threading procedure for needle thread - part 211. Insert the thread from the right to

OperationOperating manual 281 Version 06.0 - 05/2013 235.4 Inserting and winding on the hook thread1. Fit the thread reel onto the thread stand ( pag

OperationOperating manual 281 Version 06.0 - 05/201324Figure 8: Winding on the hook thread - part 28. Wind the hook thread clockwise onto the bobbin u

OperationOperating manual 281 Version 06.0 - 05/2013 255.5 Setting the bobbin filling quantityFigure 9: Setting the bobbin filling quantity1. Loosen t

OperationOperating manual 281 Version 06.0 - 05/2013265.6 Replacing the hook thread bobbinFigure 10: Replacing the hook thread bobbin1. Raise the spoo

OperationOperating manual 281 Version 06.0 - 05/2013 275.7 Thread tensionThe tension of needle thread and hook thread determines the position of the t

Table of contentsOperating manual 281 Version 06.0 - 05/2013 11 About this manual ... 31.1 Scope of app

OperationOperating manual 281 Version 06.0 - 05/2013285.7.1 Adjusting the needle thread tensionMain tensionerThe main tensioner (2) determines the nor

OperationOperating manual 281 Version 06.0 - 05/2013 29Pre-tensionerThe pre-tensioner (1) holds the thread in position if the main tensioner (2) is op

OperationOperating manual 281 Version 06.0 - 05/2013305.7.2 Adjusting the hook thread tensionFigure 14: Adjusting the hook thread tensionThe braking s

OperationOperating manual 281 Version 06.0 - 05/2013 31Figure 15: Adjusting the tension values for the hook threadAdjusting the tension values for the

OperationOperating manual 281 Version 06.0 - 05/2013325.8 Setting the thread regulatorThe thread regulator determines the needle thread quantity to be

OperationOperating manual 281 Version 06.0 - 05/2013 33Figure 17: Setting the thread regulatorSetting the thread regulator1. Loosen the fastening scre

OperationOperating manual 281 Version 06.0 - 05/2013345.9 Adjusting the stitch lengthThe stitch length can be adjusted continuously by turning the adj

OperationOperating manual 281 Version 06.0 - 05/2013 355.10 Setting the sewing foot pressureThe adjusting wheel (2) on the machine arm determines the

OperationOperating manual 281 Version 06.0 - 05/2013365.11 Lifting the sewing footThe sewing foot can be lifted mechanically or using the knee lever (

OperationOperating manual 281 Version 06.0 - 05/2013 375.12 Locking the sewing foot in place in the upper positionThe lever on the rear side of the ma

Table of contentsOperating manual 281 Version 06.0 - 05/201326 Maintenance... 456.1 Cleaning wo

OperationOperating manual 281 Version 06.0 - 05/2013385.13 Pushbutton on the machine armThe machine is equipped with a pushbutton (1) on the machine a

OperationOperating manual 281 Version 06.0 - 05/2013 395.14 Operating the controllerThe machine is operated using the DAC BASIC controller. Operating

OperationOperating manual 281 Version 06.0 - 05/201340Overview of the functions on the control panelKey Function Status LED display1 Thread cutter Off

OperationOperating manual 281 Version 06.0 - 05/2013 4115 Sewing foot position after thread is cutSewing foot down LED offSewing foot up LED on16 Need

OperationOperating manual 281 Version 06.0 - 05/2013425.15 SewingThe foot pedal starts and controls the sewing process.Figure 25: Sewing with the foot

OperationOperating manual 281 Version 06.0 - 05/2013 43To interrupt sewing:1. Release the foot pedal in pedal position 0:The machine stops, needles a

OperationOperating manual 281 Version 06.0 - 05/201344

MaintenanceOperating manual 281 Version 06.0 - 05/2013 456 MaintenanceThis section describes simple maintenance work that needs to be carried out on a

MaintenanceOperating manual 281 Version 06.0 - 05/201346Figure 26: Points that need to be cleaned particularly thoroughlyAreas particularly susceptibl

MaintenanceOperating manual 281 Version 06.0 - 05/2013 476.2 LubricationSkin injuries due to contact with oil.Oil can cause a rash if it comes into co

About this manualOperating manual 281 Version 06.0 - 05/2013 31 About this manual1.1 Scope of application of the manualThis manual describes the inten

MaintenanceOperating manual 281 Version 06.0 - 05/2013486.2.1 Hook lubricationCheck the oil level for hook lubrication approx. once every week.Oil to

MaintenanceOperating manual 281 Version 06.0 - 05/2013 496.2.2 Gear lubricationWhen the machine is delivered, the oil level is in the middle of the in

MaintenanceOperating manual 281 Version 06.0 - 05/2013506.3 RepairsContacts for repair in the event of damage to the machine:Dürkopp Adler AGPotsdamer

Set-upOperating manual 281 Version 06.0 - 05/2013 517 Set-up7.1 Checking the scope of deliveryImportant: The scope of delivery depends on your specifi

Set-upOperating manual 281 Version 06.0 - 05/201352Standard equipment:• Upper part of machine (2)• Oil pan (8) -in the accessory kit• Thread stand wit

Set-upOperating manual 281 Version 06.0 - 05/2013 537.3 Fitting the frame componentsFigure 30: Fitting the frame components1. Screw the cross bars (3)

Set-upOperating manual 281 Version 06.0 - 05/2013547.4 Completing the table plateThe table plate belongs to the optional delivery scope. Drawings are

Set-upOperating manual 281 Version 06.0 - 05/2013 557.5 Fastening the table plate to the frameFigure 32: Fastening the table plate to the frame1. Plac

Set-upOperating manual 281 Version 06.0 - 05/2013567.6 Setting the working heightThe working height is continuously adjustable between 750 and 900 mm

Set-upOperating manual 281 Version 06.0 - 05/2013 577.7 ControllerThe machine is operated using the DAC BASIC controller with the OP 1000 control pane

About this manualOperating manual 281 Version 06.0 - 05/201341.4 Symbols usedCorrect settingSpecifies the correct setting.FaultsSpecifies the faults t

Set-upOperating manual 281 Version 06.0 - 05/2013587.7.2 Fit the pedal and setpoint deviceFigure 35: Fitting the setpoint device1. Fit the pedal (5) o

Set-upOperating manual 281 Version 06.0 - 05/2013 597.8 Inserting the machine upper sectionFigure 36: Inserting the machine upper section1. Screw the

Set-upOperating manual 281 Version 06.0 - 05/2013607.9 Attaching the upper section retaining strapThe machine upper section is secured with a retainin

Set-upOperating manual 281 Version 06.0 - 05/2013 617.11 Fitting the knee leverUse the knee lever to mechanically lift the sewing foot.Figure 39: Fitt

Set-upOperating manual 281 Version 06.0 - 05/2013627.12 Attaching the control panelFigure 40: Attaching the control panel1. Loosen the fastening screw

Set-upOperating manual 281 Version 06.0 - 05/2013 637.13 Electrical connection7.13.1 Checking the mains voltageImportant: The voltage on the type plat

Set-upOperating manual 281 Version 06.0 - 05/201364Figure 41: Connection diagram for DAC basicConnecting the components to the controller1. Insert the

Set-upOperating manual 281 Version 06.0 - 05/2013 657.13.3 Establishing equipotential bondingThe grounding wire conducts any static charging to ground

Set-upOperating manual 281 Version 06.0 - 05/2013667.14 Sewing testCarry out a sewing test before starting up the machine. Adjust the machine to the r

DisposalOperating manual 281 Version 06.0 - 05/2013 678 DisposalThe customer is responsible for disposal of the machine and packaging materials.The ma

Safety instructionsOperating manual 281 Version 06.0 - 05/2013 52 Safety instructionsThis section contains basic instructions for your safety. Read th

DisposalOperating manual 281 Version 06.0 - 05/201368

AppendixOperating manual 281 Version 06.0 - 05/2013689 AppendixDimensions for manufacturing a table plate

AppendixOperating manual 281 Version 06.0 - 05/201369

DÜRKOPP ADLER AGPotsdamer Str. 19033719 BielefeldGermanyPhone +49 (0) 521 925 00E-Mail: [email protected] to des

Safety instructionsOperating manual 281 Version 06.0 - 05/20136Inspect the machine while in use for any externally visible damage. Interrupt your wor

Safety instructionsOperating manual 281 Version 06.0 - 05/2013 72.2 Signal words and symbols used in safety instructionsThe safety instruction text is